Pharmaceutical & Medical Kit Assembly

Kit assembly for healthcare and diagnostics

Diagnostic test kits, sample collection kits, and medical device packages all share the same problem: they are made of many small components that have to end up in exactly the right place, in exactly the right count, every single time. That is hand work — and it is what Complete Hand Assembly and Finishing has done for the Philadelphia region since 1991.

We handle the secondary packaging and assembly side of healthcare work: taking your finished, already-manufactured components and assembling, kitting, counting, and packing them to your spec. Brands, contract packagers, and device makers across Pennsylvania and New Jersey use us for the labor-intensive assembly their own floor can't absorb.

What we handle

• Diagnostic & test kit assembly — multi-component kits built by hand, component counts verified.
• Sample & collection kit packing — tubes, swabs, instructions, and mailers assembled into one finished kit.
• Medical device secondary packaging — cartoning, poly bagging, and retail- or ship-ready pack-out.
• Display stands & counter units — point-of-care and pharmacy displays assembled and stocked.
• Literature & IFU insertion — instructions, inserts, and documentation collated into every unit.
• Inspection, sorting & rework — 100% visual checks, re-labeling, and correcting a run that came back wrong. See rework & repackaging.

Why healthcare brands outsource assembly

The work is labor-heavy and spiky. A launch, a seasonal testing surge, or a big order arrives all at once. Rather than hire and train for a temporary peak, brands hand the assembly to a partner who already has the hands.

Accuracy matters more than speed. A kit missing one component is a kit that gets returned. We're built around careful hand work and count accuracy, not just throughput.

Local means fast. We're in Philadelphia, minutes from I-95, so drop-offs, approvals, and turnarounds happen in days rather than weeks.

A note on scope

We provide hand assembly, kitting, and secondary packaging services — we are not a sterile, cGMP, or FDA-registered manufacturing facility, and we do not fill, formulate, or manufacture regulated product. If your project requires a specific certification or controlled environment, tell us up front and we'll give you a straight answer about whether we're the right fit. Many customers use us for the non-regulated assembly portion of a project and keep regulated steps elsewhere.

Need broader capability? See our kitting & fulfillment and contract packaging pages.